We – EPG Team the biggest couplings and gears manufacturing unit in China with five distinct branches. For much more particulars: Cellular/whatsapp/telegram/Kakao us at: 0086-13083988828 /
Item features
we can generate equipment shaft,phase shaft,primary shaft,wind turbine shaft,flanges,supporting roller,forged ring,gearbox and other forging and casting areas.
Specialized processing:
The Process As Adhere to: ingot → heat → forging → heat remedy(normalizing+tempering) → inspection → rough machining → UT → 2nd heat treatment method → finishing machining → inspection .
Good quality Handle: UT,MT,RT,PT,chemical composition test,mechanical property test,and so on.
Heat Treatment method: Normalize,Quenching,Tempering,Anealled.
Surface Treatment method: painting,plating,sharpening,black oxide,transparent anti-rust oil.
Inspection: Besides our in-property inspecion, you could also decide on a third celebration inspection.
Standard: ANSI,ASTM,ASME,API,JIS,DIN,BS,EN,KS,UNI,SABS,GOST.
Certification: 1, Uncooked substance certification(content chemical compositon)
2, Warmth treatment sheet report
3, Dimension inspection report
4, UT test report
Packing: Seaworthy plywood packaged on stell pallets or as customer’s request
Supply Date: Decided by the amount and proportions of goods. Generally we management the massive diameter rings’ shipping time inside of 5 weeks after we get your formal order.
Competitive Benefit: Quality management and administration to the whole generate process, such as ingot smelting,forging, heat treatment, machining and strictly closing inspection prior to shipping and delivery.
| Principal specification | |
| Expectations: | GB, EN, DIN, GOST,JIS, AISI, SAE, ASTM/ASME, |
| Materials | Carbon steel, Alloy steel |
| QA DOC | Chemical Composition Report, Mechanical Qualities Report, UT Report, Heat Remedy Report, Dimensions Check out Report |
| Max Bodyweight | 50T |
| Delivery time | 30-90days |
| Certification: | ISO9001 |
| OEM AND ODM Service ARE Offered | |
| Specifications of Forging: | ||
| Form | Diameter(m) | Duration(m) |
| Shaft | ≤2.five | ≤15 |
| Block | ≤4. | / |
| Ring | ≤4.9 | ≤3.5 |
| Cylinder | ≤1.5 | ≤8. |
Item Description
1. Normal: DIN GB, GOST, AISI, and many others.
two. Certification: ISO9001, Form E, Sort A, CO
three.Report: Material Report Hardness Report UT/MT Report Dimensions examining report Mechanical House Examination Report
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Diameter: |
≤2250mm |
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Length: |
≤20,000mm |
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Surface area Finish: |
Ra0.eight-1.six |
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Complex: |
Casting, Forging |
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Area Hardness: |
As for every diverse materials |
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Warmth Remedy: |
Quenching and Tempering, |
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Shaft Diameter |
three, four, five, six, eight, ten, twelve, 13, sixteen, 20, 25, 30, 35, forty, fifty, 60, 80, one hundred, 120, 150mm |
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Shaft Size |
100mm-6000mm |
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Hardness |
HRC58-sixty four |
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Tolerance score |
ABEC-one,ABEC-three,ABEC-five |
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Vibration ranking |
V1,V2,V3 |
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Sound ranking |
Z1,Z2,Z3 |
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Procedure strategy |
Turning, broaching, hobbing, slotting, drilling, milling |
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Material |
Gcr15, 40Cr, forty five# Metal |
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Precision |
g6 h6 |
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Floor treatment |
Anodizing, Plating, Powder Coating, Sprucing, Blackened, Hardened, Lasering, Engraving,and so on. |
Industrial metal forging equipment driving spline shaft or spindle
Product Description
| Description | Industrial steel forging gear driving spline shaft or spindle |
| Approach |
Open Die Forging Closed Die Forging Ring Forging and CNC machining |
| Materials Grade | ASTM 4140 Steel Carbon Metal Alloy steel 304 Stainless metal |
| Bodyweight Variety | 2kg-10 000kg |
| Common | ANSI, ASTM Y14.100, DIN, JIS, BS |
| Warmth treatment | Quenching+ tempering |
| Floor treatment | Galvanization or chrome plating |
| Finish | Diameter location Ra1.6 |
| Application driving shaft | Mine tools,Petrochemical sector,Vessel,Diesel motor, Plane, Armament,Nuclear power,Thermal energy,Hydro EPT and so forth. |
Casting Support:
Casting is a manufacturing process in which a liquid materials is normally poured into a mold, which includes a hollow cavity of the desired shape, and then allowed to solidify.
New Densen offers a number of expenditure casting, sand casting, long lasting casting, die casting, reduced force casting, ESR casting, lost foam casting, etc. Substance can be taken care of consist of steel, iron, non-ferrous. One ingredient fat range is from .01Kg to 150 tons independently.
Forging Provider:
Forging is a manufacturing process involving the shaping of metal using localized compressive forces. New Densen offers open die forging, closed die forging and ring forging providers. Content can be metal, iron and non-ferrous. Material can be managed include metal, iron, non-ferrous. Solitary element excess weight assortment is from 0.1Kg to 50,000Kgs.
Stamping Provider:
Stamping (also identified as punching) is the procedure of positioning flat sheet steel in possibly blank or coil form into a stamping press where a tool and die surface types the steel into a net form.
New Densen-XBL has a lot more than sixty sets stamping equipments, is the developed provider for several renowned bands automotive businesses, has the complete ability to offer total processes from blanking, stamping, welding, to electrostatic spraying for worldwide customers.
Welding & Fabrication Service:
Welding Frabrication is the fabrication approach of metal structures by chopping, bending, then assembling the components with each other via welding
New Densen offers manual arc welding ,laser welding and robot welding and so on. UT, MPT,RT,PT all are available employed for inspection, WPS &PQR (Welding Procedure Specification& Procedure Qualification Data) just before creation is accessible underneath clients’ requirement.
Shaft Forgings and Solid Shafts Producers
The shaft is a cylindrical object worn in the middle of a bearing, wheel, or gear, which is largely used to assistance transmission elements, transmit torque and bear hundreds.
As a major solid shafts maker, we have skilled and advanced products to satisfy each and every customer that we can supply with cast metal shaft with max diameter of 2500mm and max size of 15000mm. In further, we can manufacture gearshaft in mass with our advantaged big module gear hobbing machine, furthermore our rigid creation preparations and stick to-up to ensure that every purchase can be shipped on time, and when customers have an urgent purchase, we can organize the generation in accordance to the customer’s demand from customers date.
PRM can give one-quit answer producing varieties of forging shaft from diverse kinds of supplies.
| Product identify | Forging DIN42CrMo4 alloy metal pinion shaft for industrial gearbox |
| Max OD | up to 2500mm |
| Max Length | up to 8000mm |
| Merchandise high quality | Ra0.four, Ra0.8 and Ra1.six with grinding( ISO5, six, seven) |
| Associated solution and service | Equipment wheel: spur equipment, helical equipment, internal equipment,herringbone gear, bevel equipment, worm and worm gear, pinion, equipment rim Shaft: equipment shaft, pinion shaft, spline shaft, flange shaft, phase shaft, threaded shaft Industrial gearbox:gearbox layout, manufacture, repair and maintain/upgrade/on-site inspect/mapping and spare elements support Casting, forging, welding, machining Mining areas: steel ball, linear, end go over, hammer, rotary kiln tyre, assist roller, hosing and and many others |
| Content |
as for every drawing, also advocate the upgraded content, frequent material(ISO or EN common): QT: C45(1.0503), 34CrMo4(1.7220), 42CrMo4(1.7225), 36CrNiMo4(1.6511), 31CrNiMo8(1.6580), 34CrNiMo6(one.6582),41CrAIMo74(GB38CrMoAi) Carburizing: 18CrNiMo7(1.6587), 16MnCr5(one.7131) |
| Normal | as for each drawing and techanical requirement, GB, EN, DIN, ASTM, GOST, JIS,BS, SS, CSN, ISO |
| Produce approach | forging, casting, welding, heat remedy, turning, equipment slicing, milling, drilling, machining, CNC machining, grinding |
| Warmth remedy | QT, Carburizing, nitriding, tooth surface quenching |
| Inspection | Substance chemical composition take a look at,Dimension and visual examine, hardness examination,Ultrasonic inspection,Surface roughness test, mechanical residence test, a few coordiates test, Magnetic particle check |
| Application | Mining, consturction, cement, rolling,metallurgy, electricity, basic engineering and etc. |
Technical parameters:
| Material | Alloy metal,Carbon steel,Carburizing steel,Quenched and tempered metal |
| Warmth treatment | Normalizing,Annealing,Quenching&Tempering, Floor Quenching,Case hardening |
| Machining | CNC Turning,CNC Milling,CNC Dull,CNC Grinding,CNC Drilling |
| Equipment Machining | Gear Hobbing,Equipment Milling,CNC Equipment Milling,Gear Reducing, EPT gear cutting,Gear Chopping |
| Inspection | Chemical Composition Check,Ultrasonic Check,Penetration Take a look at,Radiographic Examination,Magnetic Test,Tensile Strength Test,Influence Test,Hardness Test,Dimension Check |
| Module of Equipment | eight-120 |
| Gear Grinding | MAX. Module 24 |
| Diameter of Shaft: | MAX. 2 200mm |
| Length of Shaft | MAX. thirteen 000mm |
| Diameter of Equipment Wheel | MAX.thirteen 000 mm |
| Diameter of EPT Gear | MAX. 2 200 mm |
| Size of Equipment Shaft | MAX. 5 000 mm |
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rging Components: |
substantial precision machined metal shaft |
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Components: |
Alloy Metal like, 42CrMo, 18CrNiMo7-6, 17CrNiMo6, 40CrNiMo, 42CrMo4, 40Cr, 35CrMo, 20CrMnMo, 45#, 38CrMoAlA, 34CrNiMo6, 35# Carbon Metal Stainless Steel or other components needed by the client. |
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Dimension: |
As request |
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Weight: |
.5 kg ~ 2000 kg |
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Software: |
Transmission components in the gearbox or other use |
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Inspection: |
Chemical composition UT MT Mechanical residence Dimension inspection CMM test other inspection request by the consumer. |
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Diameter |
Φ50- Φ5000mm
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Warmth therapy: |
Normalized Annealed Quenched Tempered Other people. |
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Q.C. Doc.: |
Chemical composition report Mechanical qualities report UT test report Heat treatment report Proportions check out report CMM screening report or other studies as the customer’s ask for. |
Business introduction
HangZhou EPT Engineering CO.,LTD is a manufacture of bearings, worm drivers, slewing bearings, gears, shaft and engineering parts. EPT bearings, worm motorists, slewing bearings, gears, shafts prove every single working day to be important structural and link factors, they can be commonly used in the lifting&transport equipment, mining machinery, development equipment, port hoisting machinery, port oil transfer tools, onshore and offshore crane, excavator, concrete equipment, paper machine, plastic and rubber device, weave machine, cement plant, metal plant, EPT power plant, wind electrical power generator, other development and market devices or gear and other big rotary products.
The items made by EPT Engineering Co are mainly exported to the nations of the European Union, Usa, the Middle East, the South American, the Africa, Austrilian and Asia regions and the Russian Federation, in the method of cooperation with our clients, we have produced it a principle to set up a lasting and gratifying partnership with our clients by offering effective provider with the prime quality and reducing the creation cost.
Xihu (West Lake) Dis.g for steady commitment to the top quality of items and consumer support, EPT Engineering attaches great importance to investigation and development to ensure greater item quality and service from its establishment. The good quality of EPT goods are based mostly on the exceptional expert and specialized stage of constructors and specialists, very competent operators, encounters production personnel.
The business identify: HangZhou EPT Engineering Co.,ltd
Address: No 3 Lianmeng Road, Xihu (West Lake) Dis. Region, HangZhou Town, ZheJiang Province, China
Internet site:
/ The use of original tools manufacturer’s (OEM) part quantities or emblems , e.g. CASE® and John Deere® are for reference functions only and for indicating merchandise use and compatibility. Our organization and the shown EPT parts contained herein are not sponsored, approved, or manufactured by the OEM. /
